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Automatic Flip-Top Silicone Valve Cap Assembly Machine

Product Overview:

This equipment is specifically designed for the fully automated assembly of flip-top silicone valve bottle caps, suitable for squeeze-type bottle caps for ketchup, salad dressing, honey, and toiletries. The equipment can automatically and precisely assemble 2-3 parts, including the flip cap, silicone valve (cross-cut), and base, completing the entire process of feeding, positioning, assembly, testing, and output in one go.

With a production capacity of 50-60 pieces/minute, it is highly efficient and stable, suitable for medium-sized food and daily chemical packaging manufacturers.

product details

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Basic Parameters

Product name	Capping machine	Product model	HG-070
Application type	Bottle production	Working mode	fully automatic
Dimensions	195040001800mm	working space	225042001900mm
weight	≈950KG	Voltage	220V/380V 50Hz
power	≈2.5KW	capacity	50-60pcs/min
Display mode	Human machine interface himI	operator	1people
PLC	Delta	relay	OMRON
Touch screen	Delta / wellon	servo motor	Delta / MITSUBISHI
Pneumatic components	AIRTAC, SMC	Track	HIWIN / contractor
External interface	RS232	sensor	Hua Yifeng / geens

Key Features

Multi-channel independent feeding: Automatic feeding of the flip cover, base, and silicone valve separately.

Precise silicone valve embedding: Uniform cross-cut direction ensures smooth extrusion.

Automatic flip cover assembly: Precise alignment of the flip cover and base clips ensures smooth opening and closing.

Online detection: Automatic rejection of missing parts, misaligned silicone valves, and improperly positioned clips.

PLC touch screen control: Simple operation, variable frequency speed regulation, recipe storage, and one-click model change.

Stable and efficient: 50-60 pieces/minute, capable of 24-hour continuous operation.

After-sale Service

Free installation, debugging and training of operators and maintenance personnel;

Three guarantees for one year, lifelong maintenance and spare parts supply;

Bear the transportation costs of equipment and accessories;

Respond within 2 hours of after-sales service and provide solutions; for faults that can not be solved by telephone, arrange professional personnel to the site immediately for service;

Spare parts supply, spare parts replacement without on-site service are EMC fast delivery;

spare parts replacement, as well as the whole equipment provided, enjoy a one-year warranty (consumables are not included in this item);

After-sales service personnel and equipment management personnel carry out regular daily communication, provide guidance for common faults and daily maintenance.

Automation Advantages

For you to solve the labor more and more difficult to recruit worries;

Provide enough energy storage for your production capacity to cope with the market order demand that may expand at any time;

Reduce the cost of manual training for you, and greatly improve the unity of product quality;

Application

Service case

Our products have been serving many customers in the industry, bringing obvious benefits and values to many customers. On the basis of serving many customers, we continue to improve our pre-sale and after-sale experience, and continue to improve the application of our products in the actual environment.

Industry application

1. Food Packaging: Squeeze caps for ketchup, salad dressing, honey, mustard, etc.

2. Daily Chemical Packaging: Flip-top caps for shampoo, shower gel, hand soap, etc.

3. Cap Types: Flip-top + base + silicone valve (cross-cut), 2-3 piece set

Why Choose Us？

Our Advantages

Experienced and Professional: Specializing in bottle cap assembly equipment, with extensive experience in the food and daily chemical industries.

High Efficiency and Stability: 50-60 pieces/minute, suitable for medium-scale continuous production.

Precise and Reliable: Uniform silicone valve direction, secure cap snap-on, and a yield rate of over 99%.

Quick Changeover: Formula storage allows for switching between different specifications within 15 minutes.

After-Sales Guarantee: 12-month warranty, lifetime technical support, and on-site installation available.

FAQ

1. Do you take small orders?

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A: Of course we do. Please get in touch with us. We are pleased to take modest quantity orders in order to gain more business and give our customers more convenience.
2. Is it possible for you to transport goods to my nation?

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A: Of course we can. We can assist you in setting up the shipment if you do not have your own shipping forwarder.
3. What conditions do you have for payments?

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A: We take LC at Sight (Letter of Credit at Sight) and T/T (Telegraphic Transfer). Typically, we require a 50% deposit up front, with the remaining 50% required prior to shipment.
4. What is the lead time for your production?

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A: The particular product and order quantity determine the lead time. An order that satisfies the MOQ (Minimum Order Quantity) usually takes us about 70 days.
5. When will the quotation be available?

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A quote is typically sent to you within 24 hours of your query. Please give us a call or include a note in your email if the issue is urgent, and we will give your request first priority.
6. What services do you offer before and after a sale?

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A: Services Prior to Sales:

1. Based on client needs, gather pertinent technical data and offer on-site technical consultation.

2. Present design concepts to clients and talk about their viability.

3. After all parties have agreed and confirmed, refine and complete the design plan.

After-sales services include:

1. Equipment commissioning, installation, and operator and maintenance staff training.

2. We provide a tiered warranty: other parts (apart from wear-and-tear parts) are covered for one year, while core components (such as PLC, HMI Touch Screen, and Motors) are guaranteed for two years. Additionally, we are in charge of the equipment's lifetime maintenance.

3. Address after-sales service requests and offer solutions within two hours.

4. A one-year guarantee is offered for all supplied equipment, including replacement spare parts (consumables not included).

5. Consistent communication between your equipment management team and our after-sales staff to offer advice on typical issues and routine maintenance.