Products Categories

Bottle Cap Gasket Assembly Machine

Product Overview:

This equipment is specifically designed for fully automated assembly of double-layer bottle caps and gaskets. It is suitable for stacking and assembling two caps while simultaneously and precisely inserting the gasket. It is widely used in the condiment, food, and daily chemical packaging industries, such as soy sauce bottle caps, seasoning bottle caps, and cosmetic bottle caps.

The equipment can complete the entire process—gasket feeding, double-layer cap positioning, stacking and assembly, and finished product output—in one go, replacing manual assembly and effectively solving industry pain points such as low efficiency, misaligned gaskets, and loose cap stacking.

product details

Video

Basic Parameters

Product name	Bottle cap gasket assembly machine	Product model	HG-6090
Application type	Bottle production	Working mode	fully automatic
Dimensions	215019001900mm	working space	235021002100mm
weight	≈650KG	Voltage	220V/380V 50Hz
power	≈1.2KW	capacity	60-80pcs/min
Display mode	Human machine interface himI	operator	1people
PLC	Delta	relay	OMRON
Touch screen	Delta / wellon	servo motor	Delta / MITSUBISHI
Pneumatic components	AIRTAC, SMC	Track	HIWIN / contractor
External interface	RS232	sensor	Hua Yifeng / geens

Key Features

Three-channel independent feeding: Automatic feeding of gaskets, bottom covers, and top covers, ensuring precise positioning.

Precise double-layer cover stacking: Ensures both covers are aligned without misalignment and tightly pressed together.

Automatic gasket insertion: Gaskets are smoothly inserted into the bottom cover, without wrinkles or misalignment.

Online detection: Automatic identification of missing parts and misalignments; automatic rejection of defective products.

PLC touchscreen control: Simple operation, variable frequency speed control, recipe storage, and one-click changeover.

Stable and efficient: 60–80 pieces/minute, capable of 24-hour continuous operation.

After-sale Service

Free installation, debugging and training of operators and maintenance personnel;

Three guarantees for one year, lifelong maintenance and spare parts supply;

Bear the transportation costs of equipment and accessories;

Respond within 2 hours of after-sales service and provide solutions; for faults that can not be solved by telephone, arrange professional personnel to the site immediately for service;

Spare parts supply, spare parts replacement without on-site service are EMC fast delivery;

spare parts replacement, as well as the whole equipment provided, enjoy a one-year warranty (consumables are not included in this item);

After-sales service personnel and equipment management personnel carry out regular daily communication, provide guidance for common faults and daily maintenance.

Automation Advantages

For you to solve the labor more and more difficult to recruit worries;

Provide enough energy storage for your production capacity to cope with the market order demand that may expand at any time;

Reduce the cost of manual training for you, and greatly improve the unity of product quality;

Application

Service case

Our products have been serving many customers in the industry, bringing obvious benefits and values to many customers. On the basis of serving many customers, we continue to improve our pre-sale and after-sale experience, and continue to improve the application of our products in the actual environment.

Industry application

1. Condiment Packaging: Double-layered leak-proof caps for soy sauce, vinegar, oyster sauce, etc.

2. Food Packaging: Bottle caps with sealing gaskets for jam, honey, seasoning powder, etc.

3. Daily Necessities Packaging: Double-layered caps requiring sealing gaskets for shampoo, shower gel, etc.

4. 2-3 piece cap sets: Customized according to samples or drawings.

Why Choose Us？

Our Advantages

Experienced: Years of experience specializing in bottle cap assembly equipment, with proven solutions readily applicable.

Customized Solutions: Tailor-made designs based on your bottle cap samples/drawings.

After-Sales Guarantee: 12-month warranty, lifetime technical support, on-site installation and commissioning available.

Timely Delivery: Shipped within 45-60 business days after receiving deposit.

FAQ

Q: Is there a minimum order limit?

+

A: No. We welcome small orders to facilitate business growth for our global clientele.
Q: Can you manage international delivery?

+

A: Yes, we provide end-to-end shipping services if a private forwarder is not available.
Q: What are the accepted payment methods?

+

A: Payment is via T/T or L/C at Sight: 50% as an advance deposit and 50% before cargo release.
Q: What is the production schedule?

+

A: Typically 70 days for MOQ-compliant orders, contingent upon product type.
Q: What is the quotation lead time?

+

A: Our standard response time is 24 hours. Urgent requests are prioritized upon notification.
Q: What is your service scope?

+

A: We provide comprehensive technical consultation and design approval pre-purchase. Post-purchase, we ensure seamless installation and training. Our warranty covers core components for 2 years and general parts for 1 year, backed by a 2-hour response guarantee and lifelong maintenance support.