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Integrated Plastic Expansion Screw Assembly Line for 3 Models

This integrated assembly line is specifically developed for plastic expansion screw production, combining automatic feeding, screw insertion, and finished product discharge into one complete system. Supporting 3 shared models at 20-30 pieces per minute, it ensures consistent assembly quality and significantly improves production efficiency for building hardware manufacturers.

product details

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Basic Parameters

Product name	Plastic expansion anchor assembly equipment	Product model	HG-6150
Application type	Bottle production	Working mode	fully automatic
Dimensions	210019001900mm	working space	240021002100mm
weight	≈600KG	Voltage	220V/380V 50Hz
power	≈1.2KW	capacity	20-30 pcs/min
Display mode	Human machine interface himI	operator	1 people
PLC	Delta	relay	OMRON
Touch screen	Delta / wellon	servo motor	Delta / MITSUBISHI
Pneumatic components	AIRTAC, SMC	Track	HIWIN / contractor
External interface	RS232	sensor	Hua Yifeng / geens

Key Features

Three-channel independent feeding: Automatic feeding of gaskets, bottom covers, and top covers, ensuring precise positioning.

Precise double-layer cover stacking: Ensures both covers are aligned without misalignment and tightly pressed together.

Automatic gasket insertion: Gaskets are smoothly inserted into the bottom cover, without wrinkles or misalignment.

Online detection: Automatic identification of missing parts and misalignments; automatic rejection of defective products.

PLC touchscreen control: Simple operation, variable frequency speed control, recipe storage, and one-click changeover.

Stable and efficient: 60–80 pieces/minute, capable of 24-hour continuous operation.

Pre-sales Service

Technical consultation and comprehensive production requirement analysis.

Technical data evaluation with preliminary design and quotation provided.

Feasibility introduction and discussion with the customer.

Design confirmation after mutual agreement.

Customized non-standard equipment and complete turnkey service from planning to production.

After-sales Service

Free installation, commissioning, and comprehensive training with international service experience.

Two-year warranty, lifetime maintenance, and genuine spare parts supply.

We bear all transportation costs for equipment and accessories.

Prompt response within 2 hours with effective solutions; immediate on-site service for complex issues.

Fast delivery of spare parts and replacements without on-site service.

One-year warranty on all spare parts and complete equipment (consumables excluded).

Regular communication with customer teams for fault prevention and maintenance guidance

Automation Advantages

For you to solve the labor more and more difficult to recruit worries;

Provide enough energy storage for your production capacity to cope with the market order demand that may expand at any time;

Reduce the cost of manual training for you, and greatly improve the unity of product quality;

Application

Service case

Our products have been serving many customers in the industry, bringing obvious benefits and values to many customers. On the basis of serving many customers, we continue to improve our pre-sale and after-sale experience, and continue to improve the application of our products in the actual environment.

Industry application

Widely used in construction fasteners, building hardware, and electrical installation component production.

Applicable Specifications

Suitable for integrated 3-model plastic expansion screw assembly. Output 20-30 PCS/Min. Turnkey solution available.

Why Choose Us？

Our Advantages

Experienced: Years of experience specializing in bottle cap assembly equipment, with proven solutions readily applicable.

Customized Solutions: Tailor-made designs based on your bottle cap samples/drawings.

After-Sales Guarantee: 12-month warranty, lifetime technical support, on-site installation and commissioning available.

Timely Delivery: Shipped within 45-60 business days after receiving deposit.

FAQ

1. Q: Do you accept small orders?

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A: Yes, we certainly do. Feel free to contact us. To secure more business and provide greater convenience for our clients, we are happy to accept small quantity orders.
2. Q: Can you ship products to my country?

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A: Sure, we can. If you do not have your own shipping forwarder, we can help you arrange the shipment.
3. Q: What are your payment terms?

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A: We accept T/T (Telegraphic Transfer) and LC at Sight (Letter of Credit at Sight). Our standard terms are a 50% deposit in advance, with the remaining 50% balance due before shipment.
4. Q: What is your production lead time?

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A: The lead time depends on the specific product and order quantity. Normally, it takes us approximately 70 days for an order meeting the MOQ (Minimum Order Quantity).
5. Q: When can I get the quotation?

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A: We usually provide a quotation within 24 hours after receiving your inquiry. If the matter is urgent, please call us or mention it in your email, and we will prioritize your request.
6. Q: What pre-sales and after-sales services do you provide?

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A: Pre-sales Services:

1. Provide on-site technical consultation and collect relevant technical data based on customer requirements.

2. Introduce and discuss the feasibility of design proposals with customers.

3. Refine and finalize the design plan after mutual agreement and confirmation.

After-sales Services:

1. Equipment installation, commissioning, and training for operators and maintenance personnel.

2. We offer a tiered warranty: core components (e.g., PLC, HMI Touch Screen, Motors) are covered for 2 years, while other parts are covered for 1 year (excluding wear-and-tear parts). We are also responsible for providing lifelong maintenance for the equipment.

3. Respond within 2 hours for after-sales service requests and provide solutions.

4. Replaced spare parts and the entire supplied equipment enjoy a one-year warranty (consumables are not included).

5. Regular communication between our after-sales personnel and your equipment management team to provide guidance on common faults and daily maintenance.